Cahayani, Delinda Brilian (2025) Optimalisasi Kapasitas Produksi Flexible Intermediate Bulk Container (Jumbo Bag) dengan Metode Theory of Constraints (TOC) di PT. Gunawan Fajar. Undergraduate thesis, UPN Veteran Jawa Timur.
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Abstract
PT. Gunawan Fajar is a company engaged in production jumbo bag with a capacity of 500–2000 kg. Increased demand occurred in jumbo bag with a capacity of 500 kg which causes problems in the production process at almost all work stations which experience obstacles in the form of bottleneck due to capacity constraints. This condition hampers efficiency and productivity, so that companies are unable to meet production targets during the period May to October 2024. This research aims to optimize production capacity jumbo bag by applying Theory of Constraints (TOC) through approach Drum-Buffer-Rope and Linear Programming which is processed using software POM-QM. Research stages include identification constraints, exploitation constraints, non-subordinationconstraints, as well as elevation constraints. From the results of this research, a solution was obtained in the form of adding 2 machines and 2 operators in WS-1 and WS-2, adding 2 hours of overtime working hours in WS-3 and WS-5, adding 1 shift work, 3 machines and 3 operators in WS-4, as well as the addition of 1 machine and 1 operator in WS-6. The implementation results show an increase in production time capacity from 238115 minutes to 369715 minutes, an increase of 26% and an increase in output production from 2,533 pcs to 3,933 pcs. Thus, the company managed to overcome obstacles bottleneck, increase operational productivity, and achieve predetermined production targets more optimally.
| Item Type: | Thesis (Undergraduate) | ||||||||
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| Subjects: | T Technology > T Technology (General) > T55.4-60.8 Industrial engineering. Management engineering | ||||||||
| Divisions: | Faculty of Engineering > Departement of Industrial Engineering | ||||||||
| Depositing User: | Delinda Brilian Cahayani | ||||||||
| Date Deposited: | 13 Mar 2025 02:26 | ||||||||
| Last Modified: | 07 May 2025 02:13 | ||||||||
| URI: | https://repository.upnjatim.ac.id/id/eprint/35503 |
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