Analisis Mitigasi Risiko Kesalahan Manajemen Gudang pada Proses Receiving Dan Picking Gudang PLB Dengan Metode Failure Mode And Effect Analysis Dan Poka Yoke (Studi Kasus Gudang PLB PT XYZ)

Erzon, Elvi Anggino (2025) Analisis Mitigasi Risiko Kesalahan Manajemen Gudang pada Proses Receiving Dan Picking Gudang PLB Dengan Metode Failure Mode And Effect Analysis Dan Poka Yoke (Studi Kasus Gudang PLB PT XYZ). Undergraduate thesis, UPN Veteran Jawa Timur.

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Abstract

This study discusses risk mitigation of errors in the receiving and picking processes at the bonded logistics center (PLB) warehouse of PT XYZ. These two processes were chosen because they play a crucial role in warehouse operations and are highly prone to errors. The method used is Failure Mode and Effect Analysis (FMEA) to identify and prioritize risks based on the calculation of the Risk Priority Number (RPN), as well as Poka Yoke to develop preventive solutions. The results show that the highest RPN risk in the receiving process is the failure to inspect all sampled goods, while in the picking process it is the error of retrieving the wrong customer items. Both risks have the potential to disrupt customs compliance, operational efficiency, and customer satisfaction. The recommended mitigation measure includes implementing revised sorting rules during the receiving process and the adoption of pick-to-light technology for the picking process. The conclusion of this study is that the proposed improvements through the combination of FMEA and Poka Yoke methods are expected to be effective in reducing recurring errors in receiving and picking. Future studies are encouraged to expand the scope to other warehouse processes and to incorporate cost-benefit analysis of risk mitigation strategies. Keywords: FMEA, picking, Poka Yoke, receiving, risk mitigation.

Item Type: Thesis (Undergraduate)
Contributors:
ContributionContributorsNIDN/NIDKEmail
Thesis advisorIriani, IrianiNIDN0726116202iriani.ti@upnjatim.ac.id
Thesis advisorSyaifullah, HafidNIDN0017108907hafid.s.ti@upnjatim.ac.id
Subjects: H Social Sciences > HD Industries. Land use. Labor > HD28 Management. Industrial Management
H Social Sciences > HD Industries. Land use. Labor > HD61 Risk Management
Divisions: Faculty of Engineering > Departement of Industrial Engineering
Depositing User: Elvi Anggino Erzon
Date Deposited: 22 Dec 2025 08:00
Last Modified: 23 Dec 2025 01:41
URI: https://repository.upnjatim.ac.id/id/eprint/48476

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