Prayoga, Muhammad Ilham Adi (2026) ANALISIS UNTUK MEMINIMUMKAN WASTE PADA PROSES PENGANTONGAN PUPUK DENGAN METODE LEAN SIX SIGMA DAN 5 WHYS PADA GUDANG PUPUK DI PT XYZ. Undergraduate thesis, UPN Veteran Jawa Timur.
This is the latest version of this item.
![[img]](https://repository.upnjatim.ac.id/style/images/fileicons/text.png) |
Text (Cover)
22032010156-cover.pdf Download (2MB) |
|
Text (Bab 1)
22032010156-bab1.pdf Download (366kB) |
|
Text (Bab 2)
22032010156-bab2.pdf Restricted to Repository staff only until 21 July 2029. Download (644kB) |
|
Text (Bab 3)
22032010156-bab3.pdf Restricted to Repository staff only until 21 July 2029. Download (442kB) |
|
Text (Bab 4)
22032010156-bab4.pdf Restricted to Repository staff only until 21 July 2029. Download (1MB) |
|
Text (Bab 5)
22032010156-bab5.pdf Download (266kB) |
|
Text (Daftar Pustaka)
22032010156-daftarpustaka.pdf Download (259kB) |
|
Text (Lampiran)
22032010156-lampiran.pdf Restricted to Repository staff only Download (1MB) |
Abstract
The fertilizer industry must maintain product quality and process efficiency to sustain competitiveness. However, the bagging process at PT XYZ’s warehouse still involves non–value-added activities and defective products caused by equipment mismatches, work methods, and operator-related factors. Over a six-month period, total bagging reached 211,770 tons, with defective products amounting to 16,506 tons. This study focuses on the fertilizer bagging process, providing a more specific examination of packaging characteristics within the fertilizer industry. It integrates Lean Six Sigma and the 5 Whys methodology, aiming to identify forms of waste, analyze their root causes, and develop process improvement recommendations. The results show that the Defects Per Million Opportunities (DPMO) was 19,436, with a sigma level of 3.57 and a process capability index (Cp) of 1.19. The most dominant wastes identified were defects, waiting, and motion. Furthermore, Process Cycle Efficiency (PCE) increased from 52.5% to 64.3% following the implementation of improvement proposals, which included scale inspection and calibration, the use of monitoring check sheets, installation of guide plates on sewing machines, and improved forklift utilization
| Item Type: | Thesis (Undergraduate) | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Contributors: |
|
||||||||
| Subjects: | T Technology > T Technology (General) T Technology > T Technology (General) > T55.4-60.8 Industrial engineering. Management engineering T Technology > TS Manufactures > TS 155-194 Production Management, Operations Management |
||||||||
| Divisions: | Faculty of Engineering > Departement of Industrial Engineering | ||||||||
| Depositing User: | Ilham Adi Prayoga | ||||||||
| Date Deposited: | 22 Jul 2026 08:43 | ||||||||
| Last Modified: | 23 Jul 2026 01:47 | ||||||||
| URI: | https://repository.upnjatim.ac.id/id/eprint/57673 |
Available Versions of this Item
-
ANALISIS UNTUK MEMINIMUMKAN WASTE PADA PROSES PENGANTONGAN PUPUK DENGAN METODE LEAN SIX SIGMA DAN 5 WHYS PADA GUDANG PUPUK DI PT XYZ. (deposited UNSPECIFIED)
- ANALISIS UNTUK MEMINIMUMKAN WASTE PADA PROSES PENGANTONGAN PUPUK DENGAN METODE LEAN SIX SIGMA DAN 5 WHYS PADA GUDANG PUPUK DI PT XYZ. (deposited 22 Jul 2026 08:43) [Currently Displayed]
Actions (login required)
 |
View Item |