Aditya, Dewi Mardiana (2025) Analisis Waste Menggunakan Value Stream Mapping (VSM) Dan FMEA Dalam Penerapan Lean Manufacturing Pada Lini Produksi Woven Bag Di PT. Kerta Rajasa Raya. Undergraduate thesis, UPN Veteran Jawa Timur.
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Abstract
In facing the increasingly tight competition in the manufacturing industry, companies are required to improve the efficiency and effectiveness of their production processes. This study aims to identify and reduce waste in the woven bag production line at PT. Kerta Rajasa Raya through the Lean Manufacturing approach using the Value Stream Mapping (VSM) and Failure Mode and Effects Analysis (FMEA) methods. The study focused on four types of waste, namely defects, unnecessary motion, excess processing, and waiting. The research stages start from mapping the current process flow (Current State VSM), identifying waste through observation data and questionnaires, mapping process activities (Process Activity Mapping), analyzing causes with fishbone diagrams, to determining risk priorities using FMEA. The results of the study showed several wastes with the highest Risk Priority Number (RPN), which were then used as the basis for proposed improvements. Lean Improvement Proposals are shown in the Future State VSM, which succeeded in increasing the Process Cycle Efficiency (PCE) value from 54.1% to 66.2%. This study provides a real contribution to the formulation of strategies to improve operational efficiency in woven bag production at PT. Kerta Rajasa Raya.
| Item Type: | Thesis (Undergraduate) | ||||||||||||
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| Subjects: | T Technology > TA Engineering (General). Civil engineering (General) | ||||||||||||
| Divisions: | Faculty of Engineering > Departement of Industrial Engineering | ||||||||||||
| Depositing User: | Dewi Mardiana Aditya | ||||||||||||
| Date Deposited: | 07 Jul 2025 02:41 | ||||||||||||
| Last Modified: | 07 Jul 2025 02:41 | ||||||||||||
| URI: | https://repository.upnjatim.ac.id/id/eprint/38853 |
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